The truck was professionally converted to battery electric drive (it
is
not a hybrid) by Rev
Consultants located here in Ottawa, in April of 2001. Cost of
conversion was about CDN$20k,
including parts, labour, and taxes. Parts portion is about CDN$12k. The
original "donor" truck was built in 1996.
Components:
- Motor: 9" DC motor by Netgain
- Transmission: Ford 5 speed standard.
- Controller: DCP Raptor 600 - Typically kept under 200 Amps to
preserve battery life
and vehicle range. The PMC Curtis 1231C that I used to have burned out.
Much happier with the DCP Rapter 600 (especially the ability to set a
current limit!).
- Batteries: 22 x 6 volt GC5 Golf cart Batteries (Flooded Lead
Acid) from
Exide in a single 132Volt string.
- Battery Box: 2 inches of foam insulation, and AC battery
blankets,
keep batteries between 20 and 27 deg C in the winter. In the summer, 2
inch box cover is removed, and cap is vented, to keep them cool.
Working on additional fan ventilation to improve cooling.
- DCtoDC converter: 132V nominal in, 12V nominal out - to keep the
accessory battery (Standard 12 Volt Automotive) charged.
- Charger: Bycan 120/132/140 Volts DC nominal output, 120/240
Volts
AC input. Powerful, but not very configurable.
- Power Steering: stock pump attached to extra shaft of electic
motor.
- Power Brakes: an electric vacuum pump and compressed air
reservoir
keeps the stock power brakes full charged.
- GVW: 4500 lbs. (about 2000 kg)
- Suspension: Additional leaf springs on rear wheels to maintain
original ride height.
- Range: Original owner had it up to 70km on a single charge. I've
had it up to 50km (haven't pushed the limit). I typically drive less
than
20km per day, and rarely leave Kanata, so perfect for me! Now that the
battery pack has aged (1.5 years), and won't push it past 30km, which
still meets most of my daily driving needs.
- Cab Heater: 2 x 1500W ceramic heaters built into the ventalation
system. Uses 12-24 Amps (10-25% compared to driving) from the main
pack.
This is enough heat to make it toasty warm inside when outside is -10C,
and enough to keep the windows clear even at -30C. Used sparingly on
trips
where
range is important!
More pictures taken by the original owner, Michael Anderson (Thanks
Michael!), when it was known as the "ELECTRUK" :
battery_box1.jpg
battery_box2.jpg
cab_interior1.jpg
driver_door_sticker2.jpg
engine1.jpg
full_view1.jpg
full_view2.jpg
full_view3.jpg
full_view4.jpg
full_view5.jpg
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